Polypave Court Shield, LLC and North State Resurfacing are proud to announce that the United States Patent and Trademark Office (USPTO) has issued a Notice of Allowance for the Polypave Court Shield system. This patent approval marks a significant milestone in protecting and expanding a product designed to proactively prevent surface cracks in asphalt athletic courts, including tennis, pickleball, basketball, and multi-use courts.
Table of Contents
A Smarter Way to Prevent Cracks in Asphalt Courts
Polypave Court Shield is a crack prevention system applied during the construction phase of new asphalt courts. It forms a flexible layer between the asphalt base and the acrylic surface, allowing the pavement to continue curing while shielding the surface from reflective cracks. This barrier helps prevent one of the most common issues in new court builds: early-stage shrinkage and surface cracking.
Unlike reactive crack repair methods that address damage after it appears, Polypave is designed to stop surface issues before they start, saving court owners money on long-term maintenance and preserving surface quality from day one.
Why Contractors Are Rethinking Crack Prevention
Cracks caused by shrinkage, temperature shifts, and subbase stress are a persistent challenge in court construction. As demand grows for high-performance pickleball and tennis courts, municipalities and contractors are seeking construction methods that balance cost, longevity, and performance.
For those exploring modern alternatives to more expensive post-tension slabs, incorporating crack prevention strategies has become a critical part of the planning phase. These evolving approaches offer both budget flexibility and surface protection, particularly for asphalt installations where cracking is more likely without reinforcement.
Patent Approval Signals Market Readiness
The USPTO's patent allowance formally recognizes the originality and utility of the Polypave system. With legal protection in place, Polypave Court Shield is now positioned for national distribution, making it accessible to court builders, resurfacing professionals, and facility managers across North America.
This milestone underscores the value of early-stage crack prevention as a forward-thinking solution in the athletic court industry. By addressing common surface issues during construction, Polypave helps extend surface lifespan and reduce the need for costly future repairs.
Designed for Tennis, Pickleball, and Multi-Sport Courts
The system is ideal for:
- Newly constructed tennis courts, especially in climates where freeze-thaw cycles accelerate asphalt damage
- Pickleball courts, which are often installed quickly in high-traffic municipal or community settings
- Multi-use courts and basketball surfaces exposed to frequent play and seasonal shifts
Surface protection is especially important for facilities that want to maintain consistent bounce, traction, and appearance.
The Future of Crack Prevention Technology
As demand increases for faster installs and longer-lasting surfaces, innovative court technologies like Polypave Court Shield are setting new expectations in the industry. Facilities are prioritizing proactive solutions that address problems before they appear, especially in regions where weather-related surface damage is a concern.
For projects that aim to avoid future disruptions, incorporating a patented crack prevention barrier is a strategic way to protect investment and improve player satisfaction.
Plan Your Court Project with Polypave
If you're building a new tennis court, pickleball court, or asphalt athletic surface, now is the time to integrate a product designed to prevent surface cracks before they begin. With patent recognition from the USPTO and a proven record in court construction, Polypave Court Shield offers a smarter approach to long-term surface protection.
Fill out the form below or call (252) 955-7439 to request product specs, installation guidance, or to connect with our team about your next court project.